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Endothermic Gas
Endothermic gas generator
Endothermic gas or endo gas is used for the thermal treatment of metals as a protective gas. It can be generated in an
endothermic gas generator by burning natural gas, consisting mainly of methane or other hydrocarbons with heavy lack
of oxygen. The reaction takes place at the surface of a catalyst under external heating at around 1000°C. The process
needs energy supply and is therefore endotherm.
2 CH4 + O2 → CO + 4 H2
Carbon monoxid and rather high amounts of hydrogen are formed. Nitrogen from the air is of course also available in larger
quantities and can be further increased in order to dilute the hydrogen content. Carbon dioxid, water and unburnt
hydrocarbons are included only in small amounts. Formation of soot can be avoided by selecting proper process conditions.
Hydrogen and carbon monoxide are reducing agents and avoid oxidation or corrosion of metal surfaces in a furnace. It has to
be taken into account however, that carbon monoxid increases the carbon content of steel. Endothermic gas can therefore
be used for surface hardening of steel by carbonisation or carburization. Carbon concentration can be increased up to the
saturation level of austenite in surface close areas (around 1mm deep).
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